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                              空壓機智能節電控制裝置

                              發布日期:2020-05-25 14:24??來源:八環天能電氣

                               
                              空壓機智能節電控制裝置
                              Intelligent electricity-saving control device of air compressor
                               
                              空壓機組是很多企業的必備設備,由于空壓機不能排除在滿負荷狀態下長時間運行的可能性,所以只能按最大需要來決定電動機的容量,設計余量一般偏大。設備起動時的沖擊大,電機軸承的磨損大,所以設備維護量大。雖然都是降壓啟動,但起動時的電流仍然很大,會影響電網的穩定及其它用電設備的運行安全,而且大多數是連續運行,由于一般空氣壓縮機的拖動電機本身不能調速,因此就不能直接使用壓力或流量的變化來實現有效調節輸出功率的匹配,更由于負載電機不允許頻繁啟動,導致在用氣量少的時候電機仍然要空載運行,電能浪費巨大。
                              Air compressor is the necessary equipment for many enterprises. Since the air compressor might run for long time under the full-load status, the motor capacity is determined according to the maximum need, and the designed surplus is usually a little higher. This would cause the high impact at the time of startup, high friction of motor bearings, and further high maintenance volume. In spite of partial voltage starting, the starting current is still high, which would affect the stability of power grid and operating safety of other electric equipment. Since traction motor of ordinary air compressors can not make speed adjustment on their own, it is impossible to realize the matching of output powers through the change of pressure and runoff. In addition, load motor can not be started up frequently, so the motor still has to make non-load running when the air usage is small, thus resulting high electricity waste.
                               
                              節電原理
                              Electricity-saving principle
                              空壓機智能節電控制裝置是由節能主機、壓力傳感器、控制單元、軟件控制單元等組成。根據壓力傳感器檢測到的空壓機出口的壓力值,由軟件控制單元分析計算出一個合理的輸出參數,再由控制單元向節能主機發送,然后由節能主機調整壓縮機電機的工作狀態,使儲氣罐內空氣壓力穩定在設定范圍內,進行恒壓控制。在精確地控制空壓機出口的壓力的同時,延長壓縮機系統的使用壽命,并大幅度地節約電能。
                              Intelligent electricity-saving control device of air compressor is composed of the energy-saving host, pressure sensor, control unit, and software control unit. According to the pressure value of the outlet of air compressor checked by the pressure sensor, the software control unit analyzes and calculates out a reasonable output parameter, which is transmitted to the host through the control unit. And then, the energy-saving host adjusts the working status of the motor of air compressor, making the air pressure in the air tank within the set scope. While precisely controlling the pressure of the outlet of air compressor, the device can also prolong the service life of the air compressor system and save electric energy greatly.
                               
                              產品特點
                              Product features
                               
                              實現壓縮機的軟啟動,無峰值電流,啟動平穩。
                              大幅度降低壓縮機系統的噪聲。
                              自動控制,簡便高效,可靠和自保護,無需專人看護。
                              具有過壓、過載、欠壓、缺相、過熱等完善的保護功能。
                              系統具有節能和旁路兩套控制回路,確保節能控制系統出現異常后,正常工作不影響生產。
                              Realize the software startup of air compressor, no current of peak value;
                              Greatly lower the noise of the air compressor system;
                              Automatic control, simple and efficient, reliable and self-protection, unnecessary to be attended by a special person;
                              Possess functions such as overvoltage, over-current, under-voltage, open phase, and too high temperature;
                              The system possesses two sets of control loops: energy-saving and bypass, which can ensure the normal production in the case of failures of the energy-saving control system;
                              在用氣量小的情況下,應保障電機繞組溫度和電機的噪音不超過允許的范圍。
                              運轉平穩,延長壓縮機系統壽命,減少維護量。
                              保證供氣壓力恒定,提高供氣質量。
                              大量節約電能10%-40%。
                              When the air usage volume is small, the coiling temperature and noise of motor do not exceed the allowable scope;
                              Stable operation, long service life of the air compressor system, and a little maintenance volume;
                              Ensure the constant air pressure and improve the quality of air supply;
                              Save electric energy by 10% to 40%.
                               
                              適用范圍 Application scope
                               
                              活塞式空氣壓縮機。
                              螺桿式空氣壓縮機。
                              滑片式空氣壓縮機
                              Piston air compressor
                              Screw air compressor
                              Sliding-vane air compressor

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